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I
have a small diesel engine aboard my 40-footer. I tried to start it
and was greeted by a clicking noise from the starter without it engaging.
How do I troubleshoot this problem? N.D., via e-mail
Your problem
is likely either the starter or a faulty connection. Begin by connecting
jumper cables from the battery to the starter. (You may have to clamp
the negative cable to the body of the starter.) If the starter fails
to spin, it’s shot. Replace it with either a new or rebuilt unit.
If
the starter spins, the problem is likely a faulty connection, and you
should check all your wiring and connections. To help you do this correctly,
it may help to understand the operation of a basic starter system. Refer
to the accompanying diagram for clarification.
When
you turn the starter key or press the start button, current flows to
the solenoid. As the starter begins spinning, the solenoid pushes out
the starter gear so that it engages the teeth on the flywheel, turning
the engine. Once the engine starts and you release the switch or key,
the solenoid is de-energized and the starter disengages.
The
battery, switch, starter, and solenoid are each joined to the others
by various types of connections, and because of the high-amperage load
a starter demands, a loose connection can easily cause a loss of electrical
power large enough that the starter cannot turn the engine, especially
if it’s a diesel. The clicking you hear is most likely the solenoid
engaging, even though there is insufficient amperage reaching the starter
to turn it.
Start
at the battery terminals and work your way to the starter, looking for
loose terminals or connections and frayed, cracked, or peeling wires.
Tighten all connections, and replace wire that looks suspicious with
wire of the same gauge. Never splice two lengths of wire. Remove any
corrosion from around terminals, remove the cable, and brighten the
terminal; a small piece of emery cloth will do the trick. Applying a
sealant like Star brite’s Liquid Electrical Tape will help prevent
further corrosion.
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