No matter how high-tech a megayacht’s systems are, and no matter how cleanly laid out the wheelhouse’s displays are, what people tend to remember the most when they step off a megayacht is the interior decor.

The CNC router not only makes clean, precise cuts, it also determines the most efficient way to lay out components, on a board, minimizing waste. It even collects the leftover sawdust.
And why not? After all, even if you commission a yacht with all the latest technology, ultimately what you want for yourself and your guests is to be able to relax aboard. And while terrific inventions like antiroll stabilizers and tank-tested hull designs go a long way toward fulfilling that desire, the tones and textures we surround ourselves with arguably have a more direct and immediate impact. (Studies back this up: Certain color schemes make people’s hearts beat faster, while others have a calming effect.)
But a yacht’s decor doesn’t just magically come together when you and/or your spouse select color schemes. In fact, when it comes to the wood paneling in particular, hundreds of man-hours are invested before you ever lay eyes on the first perfectly grain-matched bulkhead. It starts with the person charged with selecting the wood—essentially raw logs that, after they arrive at the shipyard, will be sawn, sanded, and sprayed over subsequent weeks, until they’ve become the cabinets and consoles we all admire.
To give you a better understanding of what’s involved in this transformation, we followed the progress of several slabs of wood at Westport Shipyard’s 60,000-square-foot carpentry and cabinet shop. The 240 employees there design and assemble every stateroom entertainment console, curving staircase wall, and polished pilothouse wheel aboard the yard’s 112-, 130-, and 164-foot semicustom models. In terms of labor, it takes thousands to tens of thousands of man-hours to produce an interior for each of the yachts.
The photos here take you through the paneling process. So next time you board one of these beauties, pay special attention to the woodwork. It’s the art of the craft.
For more information on Westport Yacht Sales, including contact information, click here.
This article originally appeared in the September 2008 issue of Power & Motoryacht magazine.
The blue tape is being used to help the craftspeople align the wood grains for one long panel.
A proper yacht deserves a proper wooden wheel for the helm.
It takes two to properly trim this curved piece of wood; special machines are on site to address a variety of particular needs.
Tyvek suits and respirators protect workers so they can concentrate on getting a perfect finish.
Getting a perfect finish requires not only high-tech machinery but also thorough wipe-downs by hand, to remove dust. It’s only then that the hundreds of panels, handrails, entertainment consoles and other pieces can be prepped for the yacht’s final fit-out.
As the staircase of a 130 and the master stateroom of a 164 reveal, all of this work pays off in the form of beautifully aligned grains without bumps or other imperfections.